Product Name£ºMANUAL FOR RXG5K
     

    RXG1K(S) / RXG2K(S) / RXG3K(S) / RXG5K(S) / RXG10K(S)
    High Frequency Rack Mounted Online
    Uninterruptible Power Supply (UPS)

     

    1. Description
    Please make sure the UPS is what you require by identifying the label in the back panel.
    Model and type

    Model

    Type

    Model

    Type

    RXG1K

    Standard backup

    RXG1KS

    Long backup

    RXG2K

    Standard backup

    RXG2KS

    Long backup

    RXG3K

    Standard backup

    RXG3KS

    Long backup

    RXG5K

    Standard backup

    RXG5KS

    Long backup

    RXG10K

    Standard backup

    RXG10KS

    Long backup

    1.1 Safety description

    • Safety principle
    • The installation, operation and maintenance must be strictly observed as per the safety description.

    • There is high voltage inside the UPS.
    • The inside the batteries can supply power to the UPS. the high voltage might exist in the output port even no connection with power cord.

     

    Battery voltage and battery case specification

    Model

    Battery voltage

    Battery case (weight) (Kg)

    Battery case (size) WxHxD(mm)

    RXG1K(S)

    36VDC

    12.5

    482.6x88x450

    RXG1K(S)/RXG2K(S)

    96VDC

    25.3

    482.6x88x450

    RXG5K(S)

    192VDC / 240VDC

    58.2

    482.6x130x600

    RXG10K(S)

    192VDC / 240VDC

    58.2

    482.6x130x600

    Ground line specification

    Model

    Diameter

    RXG1K(S)

    18AWG

    RXG2K(S) / RXG3K(S)

    16AWG

    RXG5K(S)

    12AWG

    RXG10K(S)

    10AWG

    • Replace the old batteries with the same specification as originals.
    • Keep the battery and battery case clear of heat source. Not allowed to handle the batteries by fire, otherwise explosion might happen.
    • Not allowed to open or damage the battery, other poisonous electrolyte might hurt your skin or eyes.
    • Only the professionals have the right to replace the batteries because the high voltage and high current exist inside.
    • Before replacement of batteries, shut down the UPS first.
    • Keep the metal article clear of the battery port.
    • Do not reverse the battery pole.

    Hazardous voltage:
    Caution: Before handling of battery, check whether any high voltage exist between battery port and ground to avoid the electrical shock.
    Caution: Before maintenance, disconnect the connection between battery and UPS to avoid electrical shock.

    1.2 System profile
    Featuring online UPS with sine wave output, this kind of UPS can solve all power such as outage, sag, high voltage pulse, surge, noise interference, frequency fluctuation and etc. with wide application from computer to telecommunication auto equipment.
    1.3 Specification & performance

    1.3.1 General

    Rated Power

    Model No.

    Rated Input

    Rated Output

    Size WxHxD (mm)

    Weight

    Fre
    (Hz)

    Voltage (VAC)

    Current (A)

    Fre
    (Hz)

    Voltage (VAC)

    Current (A)

    Net (kg)

    1KVA/ 0.9Kw

    RXG1K

    40/70

    220

    5

    50/60

    220

    4.5

    482.6x88x450

    15.3

    1KVA/ 0.9Kw

    RXG1KS

    40/70

    220

    5

    50/60

    220

    4.5

    482.6x88x450

    9.1

    2KVA/ 1.8Kw

    RXG2K

    40/70

    220

    10

    50/60

    220

    9

    482.6x88x450

    10.3

    2KVA/ 1.8Kw

    RXG2KS

    40/70

    220

    10

    50/60

    220

    9

    482.6x88x450

    11.5

    3KVA/ 2.7Kw

    RXG3K

    40/70

    220

    15

    50/60

    220

    13.6

    482.6x88x450

    11.2

    3KVA/ 2.7Kw

    RXG3KS

    40/70

    220

    15

    50/60

    220

    13.6

    482.6x88x450

    12.3

    5KVA/ 4.5Kw

    RXG5K

    40/70

    220

    30

    50/60

    220

    27

    482.6.130x450

    18.3

    5KVA/ 4.5Kw

    RXG5KS

    40/70

    220

    30

    50/60

    220

    27

    482.6.130x450

    19.5

    10KVA/ 9Kw

    RXG10K

    40/70

    220

    50

    50/60

    220

    40.9

    482.6.130x450

    34

    10KVA/ 9Kw

    RXG10KS

    40/70

    220

    50

    50/60

    220

    40.9

    482.6.130x450

    35

    1.4 Electrical performance

    Input

    Model

    RXG1K(S) / RXG2K(S)/ RXG3K(S)

    RXG5K(S)

    RXG10K(S)

    Phase

    Single

    Single

    Single

    Frequency

    (40~70)Hz (free running)

    (40~70)Hz

    (40~70)Hz

    Power factor

    ¡Ý0.95

    ¡Ý0.97

    ¡Ý0.97

    Output

    Model

    RXG1K(S)/RXG2K(S)/ RXG3K(S)

    RXG5K(S)

    RXG10K(S)

    Voltage tolerance

    ±2%

    ±3%

    ±3%

    Power factor

    0.9

    0.9

    0.9

    Frequency tolerance

    In synchronous with mains (in the mains mode)

    In synchronous with mains (in the mains mode)

    In synchronous with mains (in the mains mode)

    50/60Hz ±3Hz

    50/60Hz ±3Hz

    50/60Hz ±3Hz

    THD

    ¡Ü2% (linear load) ; ¡Ü4% (non-linear load)

    ¡Ü2% (linear load) ; ¡Ü4% (non-linear load)

    ¡Ü2% (linear load) ; ¡Ü4% (non-linear load)

    Overload

    Switch to the bypass after 30 seconds upon 120% overload

    Switch to the bypass after 10 minutes upon 105% to 130%, turn to bypass after one second, and UPS shutdown after one minute.

    Switch to the bypass after 10 minutes upon 105% to 130%, turn to bypass after one second, and UPS shutdown after one minute.

    1.5 Operational environment

    Moisture (Humidity)

    0-95% non-condensing

    Working temperature

    0°C~40°C

     

     

    RXG5K/ RXG5K(S) / RXG10K / RXG10K(S) LCD

     

    Power Button:
    Press the "1" for more than 1 second, loose the button until hearing one sound of WA to startup the UPS.
    Press the "" button for more than 1 second, loose the button until hearing of one sound of WA to shutdown the UPS. For RXG1K(S)/RXG2K(S)/RXG3K(S), there is no output while for RXG5K(S)/ RXG10K(S), the UPS switches to bypass.
    Bypass indicator (orange LED): When LED is on, it means that the load is powered by mains directly.
    Main indicator (green LED): When the LED is on, it means the mains is normal (when LED flash or LED is off, it means mains failure).
    Inverter indicator (green LED): When LED is on, it means the load is powered by mains or by the batteries
    Battery indicator (orange LED): When he LED is on, it means the load is powered by the batteries. (when the LED flash, it means battery failure).
    Fault indicator: When the LED is on, when the UPS is in failure condition.

    2. Installation Guide

    2.1 Inspection
    Undo the packing, please check whether UPS is damaged or not. If damage, contact the distributor directly. Then check the accessory is complete or not, and the necessary should include one input power cord, one RS232 wire, one manual and one battery wire.
    2.2 Installation of RXG1K(S) / RXG2K(S) / RXG3K(S) / RXG5K(S) / RXG10K(S)

    • Connect the UPS to the socket or terminal block with over-current protection function, and make the specification of socket is well suitable for connection.
    • For RXG1K(S) / RXG2K(S) UPS, more than 10A capacity is required for the input socket while for RXG3K(S), more than 16A required, for RXG5K(S), more than 30A required for input terminal block, for RXG10K(S), more than 50A required for input terminal block.
    • Connect the output socket and output terminal block to the load directly.
    • Input and output or UPS should wired to ground.

    2.3 Battery installation procedure RXG1K(S) / RXG2K(S) / RXG3K(S) / RXG5K(S) / RXG10K(S)

    • For RXG1K, three pieces of batteries in series (36VDC) for one group; for RXG2K(S) and RXG3K(S) 8 batteries in series (96VDC) for one group; for RXG5K(S) / RXG10K(S), twenty pieces of batteries in series (192VDC/240VDC) for one group. More than one group in parallel is also acceptable.
    • Connect the batteries in series, and measure the voltage of battery group. Connect the red line to the + end of battery, while black line to ¨C end, yellow/green to battery case protection group.
    • Make the right connection, then insert the battery line to UPS.

    3. Operation
    3.1 Startup, shutdown and sound muffling.
    1. UPS startup
    1). When the RXG3K(S)/ RXG5K(S)/ RXG10K(S) is connected to mains, flip the Breaker to ON position; RXG5K(S)/ RXG10K(S) enters bypass mode with 5#, 7#, 8# LED on when RXG1K(S)/ RXG2K(S) enter POWER ON status without output with 5# and 7# LED on.
    2). Press the button for one second to start up the UPS.
    3). When the UPS startup, it will perform self-testing first. Upon completion, UPS will enter inverter output status with mains indicator, inverter indicator, load indicator and battery indicator illuminating.

    2. UPS startup without connecting to mains
    1). Press the button for one second to start up the UPS.
    2). When the UPS startup, it will perform self-testing immediately. Upon completion of self-testing, UPS will come into battery mode with battery indicator, inverter indicator, load indicator and battery indicator illuminating.

    3. UPS shutdown in the mains mode
    1). Press the button for one second to shutdown the UPS.
    2). When the UPS startup, it will perform self-testing immediately. Upon completion of self-testing, UPS will come into bypass mode with battery mains indicator, and bypass indicator illuminating.
    3). There is still output available after UPS enter bypass mode. If no need for output, mains must be disconnected or flip the breaker to OFF position in the back panel RXG3K(S)/RXG5K(S)/RXG10K(S).

    4. UPS Shutdown in the battery mode
    1). Press the button for one second to shutdown the UPS
    2). When the UPS-shutdown, it will perform self-testing immediately. Upon completion, UPS will shutdown.

    5. Sound muffling in the battery mode

    If the alarm sound of every four-second is not acceptable, press the power-on button for one second to eliminate the alarm sound.

    • 5.1 Communication port
    • RS232, AS400, Web power (optional) for intelligent slot is available for UPS remote control.

    4. Maintenance

    The following should be strictly adhered to:

    • Not allowed to open the UPS case.
    • Not allowed to place the UPS next to the water or high temperature or high moisture.
    • Not allowed to put any article into UPS.
    • Keeps the UPS in the well-ventilated environment.
    • Keeps the UPS away from direct sunshine or heat source.
    • Recommended to charge the battery inside UPS every four to six month if the UPS is put away for long time.
    • In the normal condition, the life expectancy of UPS is three to five years. Batteries must be replaced if the condition is not good.
    • In the high temperature area, the batteries should be charged and discharged every two-month with charging time not less than 12 hours. In the normal environment, the batteries should be charged and discharged every four-month with charging time not less than 12 hours. Please be noted that more than 50% load should be carried with when discharging to avoid any damage of batteries due to over discharging.

     

    Note:
    The little sparkle occurring in the joint when connecting to battery will NOT cause any damage to human being and UPS.

    5. Troubleshooting

    If the UPS can NOT work properly, contact the distributor and provide the following information:

    • Model number
    • Serial number
    • Failure day
    • Failure description

     

    Quick troubleshooting timetable

    Failure

    Possible cause

    Solution

    Fault LED 5# on while beeper keeps alarming

    No output due to over heating

    Make sure no overload, and keep air
    well ventilated, ensure the temperature is less than 40 centigrade, restart after 10 minutes. If still problem, contact distributor

    Fault LED 4# on while beeper keeps alarming

    No output due to output short circuit or inside failure

    Shutdown UPS, remove load and restart. If still abnormal, contact distributor

    Fault LED 3# on while beeper keeps alarming

    No output due to inside failure of UPS

    Contact distributor

    Fault LED 2# on while beeper keeps alarming

    No output due to overcharging voltage

    Contact distributor

    Mains LED flashes

    Mains voltage and frequency exceeds specification

    Check the value of voltage and frequency and remove the load to avoid any loss due to complete discharging leading to UPS shutdown

    Reverse connection of neutral line and hot line

    Check line polarity and re-connect

    Fault LED 1# on while beeper keeps alarming

    Overload or failure

    Remove part of load

    Battery LED flashed

    Low battery voltage

    Check the batteries, if damage, replace by the professionals

    Fault LED on, battery LED flashed, beeper alarms per second

    Charger failure

    Contact distributor

    Mains normal, but cannot come into the UPS

    Breaker is in OFF position

    Flip the breaker to ON position

    Short battery discharging time

    Battery not full

    Charging the battery for 8 hours

    Overload

    Remove part of the load

    Battery aging

    Replace battery

    UPS not start after pressing the power button

    The time to press the power button is too short, less than 1 second

    Press the power button for more than 1 second, loose hand until hearing of one WA sound

    No connection to battery or startup in the condition of low battery voltage carried with load

    Connecting to battery, when low battery voltage, before carrying with load, startup UPS first

    UPS failure

    Contact supplier

    Fault LED on, battery LED flashes while beeper alarms per second

    Charger or battery damage

    Contact supplier

    1#, 5#, 6# LED on, beeper alarm continuously

    BATSCR short circuit

    Contact supplier

     
     

    Tel: 0086-574-88216630    Fax: 0086-574-8813 8440    Email: kema@kemapower.com
    Factory:H/Block Beiyue Industrial Zone,Foshan,China.
    Ningbo office:R505-1,TAIKANG MIDDLE ROAD 468#,YINZHOU DISTRICT, NINGBO,CHINA
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